Two-Shot Two-Color Molding
Denver Plastics provides two-shot two-color molding for a variety of industries. Typically, two-shot two-color molding is used for soft-touch over-molding grips in power tools, outdoor equipment, medical equipment, electrical equipment, consumer products, and automotive components. This process reduces part costs by eliminating labor, improving quality, and eliminating post-molding steps such as sonic welding, assembly, snap fits or fasteners. The cost advantages become obvious, especially when applied to high volume parts.

Insert Molding
Denver Plastics offers insert molding solutions to meet functional and cosmetic needs. The process involves plastic-to-metal or plastic-to-plastic molding process. A Major benefit of insert molding is the consolidation of components offering part and inventory cost reductions. Based on volume, inserts may be hand fed or automated. One of our Insert molding machines with an operated assist-robot is shown in this picture.

Large Tonnage Molding
Denver Plastics Nebraska provides tight-tolerance large tonnage injection molding up to 2200 tons with shot sizes of 360 ounces. Typical large tonnage components include large fenders, hoods, and panels for the ATV, UTV, Lawn & Garden, Watercraft, Automotive, Appliance and Consumer Product Industries. Many of these components require Class A Finishes with engineering-grade thermoplastic resins. Denver Plastics Nebraska has over 25 years experience in large tonnage molding. We will meet or exceed your requirements with on-time delivery of zero defect products.

Gas Assist Molding
Denver Plastics Nebraska offers Gas Assist Injection Molding which is a variation of conventional injection molding. The usual injection of molten plastic is assisted by the introduction of pressurized inert nitrogen gas into the mold. The gas produces a bubble which pushes the plastic into the extremities of the mold, creating hollow sections that reduce material and result in faster cooling cycles. This gives you less weight and cost savings on your plastic parts.

Cell Automation for Plastic Injection Molding Presses
Denver Plastics Nebraska offers fully automated presses with 6-axis robotic stacking and part retrieval. These 6-axis robots can easily transfer and stack finished components for efficient and immediate shipping. Our presses range from 77 tons to 2200 tons. At Denver Plastics Nebraska, additional capabilities include custom decorating, product assembly, and full packaging with on-time, "Just-in-Time" delivery.